Black Silicon Nitride Welding Ceramic Nozzle High Wear Resistance
Product Overview
The silicon nitride nozzles are made of high purity and ultrafine silicon nitride through high temperature sintering. Our company adopts the international advanced near net size molding process. The silicon nitride nozzles are superior in quality and low in cost. After polishing the diamond, the welding joint roughness is controlled within Ra0.05um, which greatly solves the defects of the traditional nozzle when welding slag. At the same time, because of the high wear resistance and thermal shock resistance of silicon nitride, the service life of many domestic and foreign enterprises is 100 times that of metal nozzles (such as copper), and more than 30 times of the alumina nozzle.
Product parameter table
Performance parameters of silicon nitride ceramics:
Room temperature flexural strength: 800-900Mpa.
Room temperature fracture toughness: 6.0-7.0Mpa.m1/2
Bulk density: 3.20-3.25g/cm3
Room temperature volume resistivity: 1014Ω.cm
Relative electric constant at room temperature: 6-7MHZ.
Thermal conductivity: 20-25W. (M.K)-1
Thermal expansion coefficient: 3.1×10-6/℃
Hardness: HRA 92-94
| Material
Project | Alumina AL203 | Silicon carbide sic | Silicon nitride sin | Silicon nitride sin |
| Color | Ivory | black | black | Milky white, gray black |
| Content(%) | 99.5 | …… | …… | …… |
| Main features | - Excellent high frequency electrical insulation
-
Good wear resistance -
preservative -
Strong -
High hardness | - Good high temperature strength
- High thermal conductivity
- Strong alkali resistance
- Wear-resistant
- Lightweight
| - Good high temperature strength
- Strong impact resistance
- Strong corrosion resistance
- Lightweight
| - High strength and high impact resistance
- Good self-lubricating
- Strong alkali resistance
- Smooth surface
- Good toughness
|
| The main purpose | - Wear parts
- High temperature parts
- Corrosion resistant parts
| - Machinery Seal
- Sliding parts
- High temperature parts
| - Molten metal parts
- Metal plasticity
- Processed parts
| - Industrial knives
- Pump parts
- Wear parts
|
| Density | Kg/m³ | 3.9*10 | 3.16*10 | 3.3*10 | 6.0*10 |
| Mechanical behavior | Vickers hardness | Gpa | 16.0 | 23.0 | 14.0 | 13.2 | 12.7 |
| Flexural strength | Mpa | 360 | 450 | 1020 | 1000 | 1470 |
| Compressive strength | Mpa | 2350 | …… | …… | …… | …… |
| Fracture toughness | Mpa | 4 | 2-3 | 7 | 4-5 | 4-5 |
| Thermal performance | Linear expansion coefficient | 40-400℃ | ×10-5/℃ | 7.2 | 3.7 | 2.8 | 10.5 | 10.8 |
| 40-800℃ | 8.0 | 4.4 | 3.3 | 11.0 | 11.3 |
| Thermal conductivity | W/(m·k) | 32 | 200 | 27 | 3 | 3 |
| Specific heat | J/(kg·k) | 0.78*10 | 0.67*10 | 0.65*10 | 0.46*10 | 0.46*10 |
| Thermal shock resistance (in water) | ℃ | 250 | …… | ＞800 | 300 | 350 |
| Electrical performance | Dielectric strength | V/m | 15*105 | …… | 13*105 | 11*105 | …… |
| Volume resistance(20℃) | Ω·cm | ＞1014 | 108 | 1014 | 1013 | …… |
| Dielectric constant | …… | 9.6 | …… | 9.9 | 33 | …… |
| Loss factor | ×10-4 | 10 | …… | …… | 520 | ……
|
Product advantages
High strength and high impact resistance
Good self-lubricating
Strong alkali resistance
Smooth surface
Good toughness
As an excellent high-temperature engineering material, Si3N4 ceramic material can best exert its advantages in its application in the field of high temperature. Si3N4 ceramics are extremely resistant to high temperatures, and their strength can be maintained up to 1200°C without falling. They will not melt into a melt after being heated, and will not decompose until 1900°C. They have amazing chemical resistance and can withstand almost all inorganic Acid and caustic soda solutions below 30% can also resist many organic acids; at the same time, it is a high-performance electrical insulation material.
Applications
Silicon nitride ceramic uses
1. In the metallurgical industry, parts such as crucibles, muffle furnaces, burners, heating body fixtures, casting molds, aluminum liquid conduits, thermocouple temperature measurement protection sleeves, aluminum electrolytic cell linings and other thermal equipment are made.
2. In the mechanical industry, high-speed turning tools, bearings, metal parts heat treatment supports, rotor engine blades, gas turbine guide blades and turbine blades are made.
Product packaging
Packed in carton
In addition to common sizes and specifications, our company accepts drawings and samples for customization. If necessary, please contact our company directly.
FAQ
1. Are you a businessman or a manufacturer?
We are a company, we have our own factory
2. How long is your delivery time?
Negotiable
3. Can the product be customized?
Can be customized
4. What is the product packaging?
Carton or according to customer requirements
5. What other products does the company produce?
Welded ceramic nozzles, welded ceramic liners, electronic ceramics, textile ceramics, etc.
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Silicon nitride ceramic nozzle has smooth surface, high hardness and wear resistance Images
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